RCD PERFORMANCE RESOURCES
6.0L Torque Specs
Description Nm lb-ft lb-in
Air inlet duct clamp 5 — 44
Turbocharger exhaust adapter V-clamp 12 9 —
Exhaust tube to exhaust manifold flange bolts (left side) a 27 20 —
Exhaust tube to exhaust manifold flange bolts (right side)a 27 20 —
Turbocharger flange to exhaust/EGR tube bolts (right side)a 27 20 —
Turbocharger mounting bolts 38 28 —
Turbocharger pedestal bolts 31 23 —
Turbocharger oil supply tube bolts 24 18 —
Exhaust manifold flange boltsa 38 28 —
Intake manifold flange bolts 11 8 —
Intake manifold heat shield 11 8 —
EGR valve mounting bolts 13 10 —
EGR clamp, V-band 6 — 53
EGR cooler bolts, (M8 x 16) 31 23 —
EGR cooler stud bolts (M6 X 55 X 20) 13 10 —
Crankcase breather nuts 7 — 62
Fuel injector hold-down bolt 33 24 —
Rocker arm fulcrum plate 31 23 —
Glow plugs 19 14 —
ICP sensor 12 9 —
High pressure tube (case to head) 45 33 —
Oil rail check valve 34 25 —
Oil rail vent plugs 11 8 —
Oil rail 96 -
Valve cover bolts and studs 8 — 71
Oil drain pan plug 44 32 —
Front cover module bolts 24 18 —
Thermostat housing retaining bolts 23 17 —
Coolant pump mounting bolts 23 17 —
Oil pump housing retaining bolts 8 — 71
Lower crankcase outer bolts (M8 x 30) 24 18 —
Oil pickup tube flange bolts 13 10 —
Piston cooling jet mounting bolt c 13 10 —
Cam follower mounting bolt 13 10 —
Camshaft thrust plate-mounting bolts 31 23 —
Coolant heater 41 30 —
Oil cooler mounting bolts (6mm) 10 — 89
Oil cooler mounting bolts (8mm) 22 16 —
Oil cooler-to-oil cooler cover bolts 22 16 —
Oil cooler-to-oil cooler cover nuts 22 16 —
EGR cooler coolant supply port cover (M6) 10 — 89
Oil filter housing bolts (torx) 15 11 —
Oil filter return tube bolt, new base 5 — 44
Oil filter return tube bolt, reinstallation 3 — 27
Crankshaft position (CKP) sensor 11 8 —
Camshaft position (CMP) sensor 11 8 —
Injection control pressure (ICP) sensor 12 9 —
Injection pressure regulator (IPR) valve 50 37 —
Manifold air temperature (MAT) sensor 17 13 —
Exhaust back pressure tube assembly 30 22 —
Exhaust back pressure (EBP) sensor 12 9 —
Exhaust back pressure (EBP) sensor bracket 12 9 —
Lower oil pan bolt 13 10 —
Upper oil pan bolts (M6) 13 10 —
Engine coolant temperature (ECT) sensor 12 9 —
Glow plug 19 14 —
Glow plug relay 11 8 —
High pressure oil pump cover bolts 11 8 —
High pressure oil pump mounting bolts 24 18 —
High pressure oil pump discharge tube mounting bolts (top of pipe) 8 — 71
Rear heat shield (M6 x 1.0 x 1.2) 11 8 —
Rear heat shield (M10 x 1.5 x 16) 49 36 —
Banjo bolt with copper sealing washers 38 28 —
Banjo bolt with Viton® sealing washers 25 18 —
Fuel filter plug assembly (back of head) 27 20 —
Flywheel/flexplate mounting bolts 94 69 —
Fuel supply and return tubes at filter 43 32 —
Right and left head supply tubes at filter 26 19 —
Front, lifting eye (M10 x 30) 41 30 —
Rear, lifting eye (M10 x 35) 41 30 —
Automatic transmission tube nut 8 — 71
Engine ground strap bolt 10 — 89
Starter positive cable nut 12 9 —
Starter control wire nut 6 — 53
Torque converter nut 35 26 —
Motor mount nuts 112 83 —
Turbo down pipe bolts 40 30 —
Transmission-to-engine bolts 47 35 —
Transmission tubes mounting bracket bolts 10 — 89
Upper oil pan bolts (M8) 31 23 —
Transmission cooler bolts 8 — 71
Power steering cooler bolts 11 8 —
Battery crossover cable nut 12 9 —
Power steering pump bolt 25 18 —
Battery ground cable-to-engine block bolts 47 35 —
Air conditioning compressor bolts 25 18 —
A/C manifold bolt 21 15 —
Coolant pump mounting bolt 23 17 —
Coolant pump pulley bolts 31 23 —
Cooling fan stator bolts 40 30 —
Fan clutch hub-to-coolant pump 133 98 —
Belt idler pulley bolts 47 35 —
Belt tensioner bolts 25 18 —
Crankshaft pulley bolts (dual alternators) 47 35 —
Alternator mounting bracket bolts (dual alternators) 47 35 —
Starter mounting bolts 25 18 —
Solenoid wire nut 6 — 53
Battery cable nut 12 9 —
Injector 26 –
Rod = 33 first then to 50
Main bearing = 90 first then 120 then 170
Vibration damper = 50
Rear engine cover = 18
Flywheel/flexplate = 44 first then to 69
Apply High Temperature Nickel Anti-Seize Lubricant (XL-2) to the threads prior to assembly.
Refer to the procedure in this section.
Apply Threadlock 262 to bolt threads prior to assembly.
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